Analysis of Gage Control Process for Cold Rolling Mill

Rolling mill simulator A new platform for testing, analysis and optimization of cold rolling mills

The cold rolling of flat metal products especially in tandem or multi-stand mills is a highly complex process where the product quality is influenced by various aspects. With the help of a hardware-in-the-loop simulator, the complete rolling process can be simulated and tested in real-time. This allows pre-commissioning and pre-optimizations before the actual commissioning work is done on the p...

Stiffness analysis method of rolling mill based on process data

A Cold Rolling Mill Model for Unwinding Diagnosis

A model is presented which describes the uncoiling process of a rolling mill in fault-less and in faulty situations. This model is implemented in the DYMOLA modelling and simulation environment. It is used for two purposes: first for the simulation of the unwinding process and second for model-based fault diagnosis. For the latter diagnostic task, a simplified model is derived. Results of the s...

Control of a Continuous Tandem Cold Metal Rolling Process

The continuous tandem cold rolling of metal strip is a highly nonlinear multi-variable complex process the control of which presents additional challenges over those encountered in the control of stand-alone tandem cold rolling. These challenges arise during the passage of the weld, which joins the head of the next strip to the tail of the present strip to maintain the continuity of rolling. Th...

Simulation of Cold Rolling Process Using Smoothed Particle Hydrodynamics (SPH)

Regarding the reported capabilities and the simplifications of the smoothed particle hydrodynamics (SPH) method, as a mesh-free technique in numerical simulations of the deformation processes, a 2-D approach on cold rolling process was provided. Using and examining SPH on rolling process not only caused some minor developments on SPH techniques but revealed some physical realities. The chosen t...